Heatcraft Refrigeration Products H-IM-FL1A User Manual

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H-IM-FL1A December, 2004 Part No. 25006901
Installation and
Operation Manual
Table of Contents
General Safety Information ...................................................... 2
Inspection ................................................................................. 2
Warranty Statement ..................................................................
2
Air Cooled Condensing Unit and Condenser Space and Location
Requirements .................................................................. 3
Condensing Unit Rigging and Mounting ................................... 4
Ambient Fan Cycle Control ...................................................... 4
Condensing Unit Accessories ..................................................
5
Suction Filters, Driers, Sight Glasses ....................................... 5
Refrigerant Oils ........................................................................ 6
Phase Loss Monitor .................................................................. 7
Recommended Refrigerant Piping Practices ........................... 7
Refrigeration Pipe Supports .................................................... 7
Suction Lines ............................................................................ 8
Suction Line Risers .................................................................. 8
Liquid Lines .............................................................................. 8
Evacuation and Leak Detection ...............................................11
Refrigerant Charging Instructions ........................................... 12
Field Wiring............................................................................. 12
Check Out and Start Up ......................................................... 12
Operational Check Out ........................................................... 13
System Balancing - Compressor Superheat .......................... 13
System Troubleshooting Guide ..............................................
14
Preventive Maintenance Guidelines ....................................... 15
Replacement Parts ................................................................. 15
Wiring Diagrams ................................................................ 16-18
Submittal .......................................................................... 19, 20
Service Record ....................................................................... 21
FL AC Scroll
Refrigeration Systems
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Summary of Contents

Page 1 - Refrigeration Systems

H-IM-FL1A December, 2004 Part No. 25006901Installation andOperation ManualTable of ContentsGeneral Safety Information ...

Page 2 - Warranty Statement

10Table 6. Weight of Refrigerants in Copper Lines During Operation (Pounds per 100 lineal feet of type “L” tubing). Line Size Sucti

Page 3

11Line Insulation After the final leak test, refrigerant lines exposed to high ambient conditions should be insulated to reduce heat pickup and preven

Page 4 - Ambient Fan Cycle Control

12Field Wiring WARNING: All wiring must be done in accordance with applicable codes and local ordinances.The field wiring should enter

Page 5 - Condensing Unit Accessories

13NOTE: All adjustable controls and valves must be field adjusted to meet desired operation. There are no factory preset controls or valve adjustments.

Page 6 - Mineral Oil

14Table 7. System Troubleshooting Chart PROBLEM POSSIBLE CAUSES POSSIBLE CORRECTIVE STEPS Compressor will not run 1. Main switch open. 1. C

Page 7 - Refrigerant Pipe Support

15Preventive MaintenanceAir Cooled Condensing UnitsQuarterly1) Visually inspect unit • Look for signs of oil stains on interconnection piping and

Page 8 - Suction Line Risers

16Wiring Diagram for BACU51D2CHPQ208V14 AWGCOMPRESSOR 1M7M8FAN ARRANGEMENTCOMP-1ALL COMPRESSORS THERMALLY PROTECTEDCOMPRESSOR 3SEE COMPRESSOR ELECTRIC

Page 9

17Wiring Diagram for BACU59D2CHPQ208V14 AWGCOMPRESSOR 1M7M8FAN ARRANGEMENTCOMP-1ALL COMPRESSORS THERMALLY PROTECTEDCOMPRESSOR 3SEE COMPRESSOR ELECTRIC

Page 10

18Control Circuit Wiring Diagram for BACU51 and BACU59

Page 11

19Submittal

Page 12 - Check Out and Start Up

2© 2004, Heatcraft Refrigeration Products LLCGeneral Safety Information1. Installation and maintenance to be performed only by qualified personnel

Page 14

21System Reference DataThe following information should be filled out and signed by Refrigeration Installation Contractor at time of start-up.Date Syst

Page 17 - BACU59D2CHPQ

HEATCRAFT REFRIGERATION PRODUCTS LLC2175 WEST PARK PLACE BOULEVARD • STONE MOUNTAIN, GA 30087 USA770-465-5600 • FAX: 770-465-5990 WWW.HEATCRAFTRPD.CO

Page 18

3The most important consideration which must be taken into account when deciding upon the location of air-cooled equipment is the provision for a supp

Page 19 - Submittal

4Figure 2. Solid Mount for Mobile or Deep Sump Application.Condensing Unit Rigging and Mounting Rigging holes are provided on all units. Caution sh

Page 20

5Suction Filters, Driers, Sight GlassesThere are two types of suction and liquid filter/driers used on Heatcraft Refrigeration Products units. Replacea

Page 21 - Service Record

6Mineral Oils The BR and Scroll compressors use Sontex 200, a “white oil”. This oil is not suitable for low temperature applications nor is it availa

Page 22

7Phase Loss MonitorThe combination phase sequence and loss monitor relay protects the system against phase loss (single phasing), phase reversal (impr

Page 23

8Liquid Lines Liquid lines should be sized for a minimum pressure drop to prevent “flashing”. Flashing in the liquid lines would create additional pres

Page 24 - 770-465-5600 • F

9Table 5. Equivalent Feet of Pipe Due to Valve and Fitting Friction Copper Tuber, O.D., Type “L” 1/2 5/8 7/8 1 1/8 1 3/8 1 5/8 2 1/8 2 5/8 3

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