Heatcraft Refrigeration Products Air-Cooled Condensers none User Manual

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Table of Contents
Air-Cooled
Condensers
Installation and
Operation Guide
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
System Warranty
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Sound Vibration
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Rigging Instructions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Space and Location Requirements
. . . . . . . . . . . . . . . . . . . . . . .4
Typical Arrangements
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation, Refrigerant Piping
. . . . . . . . . . . . . . . . . . . . . . . . . . .5
Line Sizing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Discharge Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Typical Wiring Diagram
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Discharge Gas Pulsation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Winter Operation Head Pressure Control . . . . . . . . . . . . . . . . .
8
Fan Cycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Fan Cycling Head Pressure Controls
. . . . . . . . . . . . . . . . . . . . . .9
Flooding Head Pressure Controls . . . . . . . . . . . . . . . . . . . . . . . .
9
Refrigerant Charge
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Minimum Ambient for Fan Cycling
. . . . . . . . . . . . . . . . . . . . . 10
Mechanical Fan Cycling Thermostat Settings
. . . . . . . . . . . 10
Electronic Fan Cycling Thermostat Settings
. . . . . . . . . . . . 11
Pressure Chart
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Refrigerant Charge for Fan Cycling plus Flooded Condenser
. . . 12
Flooded Charge Temperature Dierence Factor
. . . . . . . . 13
Additional Refrigerant Charges
. . . . . . . . . . . . . . . . . . . . . . . . 13
Model Cross Reference
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cleaning Instructions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
In-Warranty Return Material Procedure
. . . . . . . . . . . . . . . . 14
InterLink Parts List
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
E Series Motors with Integrated Variable Speed
. . . . . . . . 15
Speed Adjustment Characteristics
. . . . . . . . . . . . . . . . . . . . . 15
External Control Signal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Proportional Pressure Control
. . . . . . . . . . . . . . . . . . . . . . . . . 15
Head Pressure Setpoint
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Minimum Output
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Throttling Range
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Integration Constant
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Reverse Acting or Direct Acting Mode
. . . . . . . . . . . . . . . . . 16
Master/Slave Conguration
. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Protective Features
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Phase Failure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EC Motor Wiring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Typical 1 x 4 EC Motor Wiring Diagram
. . . . . . . . . . . . . . . . . 18
Typical EC Condenser Wiring with Ext. Signal
. . . . . . . . . . . 19
Typical EC Condenser Wiring with Proportional
. . . . . . . . 19
Pressure Control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation Check List
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Bulletin No. H-IM-90 August 2008 Part Number 25007301
Replaces H-IM-90, March 2006
Air-Cooled Condenser
Installation & Operation
Applicable for Bohn, Larkin,
Climate Control, and Chandler brands
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1 2 3 4 5 6 ... 19 20

Summary of Contents

Page 1 - Operation Guide

Table of ContentsAir-Cooled CondensersInstallation and Operation GuideInspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 2

10Table 3. Minimum Ambient for Fan Cycling Number of Fans Single Double Design T.D.* Row Row 30 25 20 15 10 2 4 35 4

Page 3

11 Table 5. Electronic Fan Cycling Thermostat Settings * Number of Fans A350 S350 Temperature Stage Modules Single

Page 4 - Decorative Fences

12 Table 7. Refrigerant Charge for Fan Cycling plus Flooded Condenser (lbs. R-22)Model*SummerCharge25° TD 20° TD 15° TD 10° TD40°F 20°F 0°F -20°F 40°

Page 5 - Figure 2

13Table 9. Flooded Charge Temperature Dierence FactorAmbient, °FDesign T.D.30 25 20 15 10+60 – 0.38 1.0 1.74 2.46+40 0.59 0.80 1.0 1.19 1.40+20 0.76

Page 6 - Discharge Lines

14Fan RPM Motor HPFan Motor Part No.Fan Blade Part No.Fan GuardPart No.1140 (H Models) 1.525316401 22900401 231057011140 (Var. Speed) 0.7525317101 229

Page 7

15E Series Motors with Integrated Variable SpeedE Series units use an EC motor/fan blade combination to provide variable speed condenser control. All

Page 8 - Operation

16Head Pressure SetpointThe head pressure setpoint potentiometer is adjustable from 90-250 psig. A typical setpoints are from 170-200 psig. Note: V

Page 9 - Refrigerant Charge

17Master/Slave CongurationThe EC motor control signals are wired in a Master/Slave conguration. This conguration allows for the maximum sound and

Page 10

18TYPICAL 1X4 EC MOTOR WIRINGWITH 0-10V DC CONTROL SIGNALRS BRS A12 114-20mA0-10VGNDRS ARS BPWM0-10VPWM+20V+10VOUTGNDNCCOMNOL2L3L1PEKL310 9 78 6 5 34

Page 11 - Table 6. Pressure Chart

19NOTE:1. UNIT MUST BE GROUNDED.2. TO BE FIELD FUSED, REFER TO UNIT DATAPLATE FOR VOLTAGE.3. ALL MOTORS ARE INHERENTLY PROTECTED.4. USE 60°C WIRE.5. R

Page 12 - 25° TD 20° TD 15° TD 10° TD

2© 2008, Heatcraft Refrigeration Products LLCInspection Responsibility should be assigned to a dependable individual at the job site to receive mater

Page 13 - Cleaning Instructions

20Installation Check ListSince product improvement is a continuing eort, we reserve the right to make changes in specications without notice.CLIMATE

Page 14 - Parts by InterLink™

3Drawing 1. Rigging Instructions

Page 15

4Space and Location RequirementsThe most important consideration which must be taken into account when deciding upon the location of air-cooled equipm

Page 16 - Motor RPM

5Typical ArrangementsFigure 1 illustrates a typical piping arrangement involving a remote condenser located at a higher elevation, as commonly encount

Page 17

6Electrical Wiring The electrical installation should be in accordance with National Electrical Code, local codes and regulations. Proper overcurrent

Page 18 - WITH 0-10V DC CONTROL SIGNAL

7Diagram 1. Typical Condenser Wiring Diagram with Fan Cycle Controls

Page 19 - TRANSFORMER

8Start-Up Check for proper fan rotation. Air is drawn through the coil on all units. Be sure the fans turn freely. Rotation of the motors and blad

Page 20 - Condenser

9Fan Cycling Head Pressure Controls Condenser fans are cycled to maintain adequate head pressure. Ambient and pressure fan cycling are available as o

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